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Functional Safety: Safer Products and Market Advantages

Functional safety certification goes beyond regulatory requirements and serves as a strategic advantage, enhancing your brand’s reputation.

People wearing PPE and working with machinery

Why Independent Functional Safety Certifications are Crucial in Industrial Product Development

Original equipment manufacturers (OEMs) must meet certain industry requirements before a product can go to market. Using products that have been certified by an independent company is an important step in building high-quality equipment, machines and other products that operate safely and as intended. By implementing functional safety techniques, risks can be reduced to acceptable levels for industrial processes and products.

What is functional safety?

Functional safety is the critical part of the overall safety of a product or system that depends on the correct execution of specific commands and functions. In the industrial manufacturing and automotive industries, where precision and safety are essential, adhering to functional safety standards continues to be a critical component of product development. Functional safety helps demonstrate that control systems operate as intended and reduces risk to personnel, assets, and the environment by analyzing systemic and random failures. These failures could occur in a system’s hardware, software, or the processes used to design and produce them.

Who should get their products certified?

OEMs often require certified products from their suppliers to demonstrate reliability, consistency, safety, and compliance with industry standards. By delivering certified products, their suppliers not only meet specifications and fulfill their contractual obligations, but they also enhance their reputation as reliable partners who are committed to delivering high-quality products with designed-in safety.

Independently certified products have undergone rigorous analysis and verification, reducing the risk of failures and enabling a smooth integration into their customers’ systems. Suppliers and OEMs might need certification to get a leg-up in the market over the competition. In some cases, suppliers might need independent certification just to enter the bidding process.

How do I comply with industry standards?

Confirming your products adhere to specific standards is not just a matter of checking a box. Industry regulations – like IEC 61508 for electrical, electronic, and programmable electronic safety-related systems, or ISO 26262 in the electrical/electronic controls for use in the automotive industry – help suppliers and OEMs demonstrate that their products function safely and reliably in order to use as stand-alone products or to incorporate in manufacturing applications.

Why choose UL Solutions to perform functional safety testing?

We provide services that educate you on the applicable requirements and enable you to determine improvements to your products and the systems during the product development phase allowing suppliers and OEMs to demonstrate a higher level of safety in their industrial and automotive products. Our functional safety expertise extends across the world in markets that require it – for example, industrial automation, robotics, automotive, renewable energy, and even specific components – right down to microprocessors themselves.

We conduct comprehensive, independent reviews and assessments against required safety standards and product specifications. UL Solutions functional safety certifications provide evidence that our customers need to show that their processes and procedures were reviewed by an independent party and that the products were developed to the state-of-the-art standard. This helps instill added confidence in the minds of their customers and end users that their products are built with reliability and safety in mind. It also gives system integrators the ability to assemble systems that include a higher level of safety and reliability. With our on-line database of certifications, potential customers can verify for themselves products that meet the certification requirements.

We help bring clarity to functional safety processes, assessment and compliance. Our long history in advising, evaluating and certifying the functional safety aspects of products and systems across many industries enables us to help you successfully address functional safety challenges.

We serve the industrial functional safety community by actively participating in industrial standards writing for industrial, automotive, energy systems, process industry, machinery, robotics, cybersecurity and artificial intelligence. We are active contributing members to the development of:

  • Safety Integrity Level (SIL) as defined by International Electrotechnical Commission (IEC) 61508 which is designed for the process, oil, gas and petrochemical industries.
  • Additional standards are also derived for other industries, including:  
    • Safety of machinery as defined by IEC/EN 62061, ISO 13849 and EN 15194
    • Safety instrumented systems for the process industry as defined by IEC 61511 and ISA 84 (approved ANSI/ISA-61511)
    • Power drive systems as defined by IEC 61800-5-2
    • Programmable controllers as defined by IEC 61131-6 
    • Railway applications as defined by EN 50126, EN 50128, EN 50129, EN 50155 and EN 50657, and their IEC equivalents (IEC 62278, IEC 62279 and IEC 62425) 
    • Power distribution as defined in UL 9540, the Standard for Energy Storage Systems and Equipment, and IEC 62619 
    • Safety related devices adapted in hazardous areas as defined in ATEX Directives, using EN 50495, EN 50271 and EN 1755
    • Commercial appliances and tools where safety software is defined in IEC 62841, UL 991, the Standard for Tests for Safety-Related Controls Employing Solid-State Devices, UL 1998, the Standard for Software in Programmable Components, and IEC/UL 60730-1 Annex H
  • Performance Level (PL) as defined by International Organization for Standardization (ISO) 13849  
  • Class of control function as defined by IEC/UL 60730-1
  • Autonomy safety as defined by ISO 21448 and UL 4600, the Standard for the Evaluation of Autonomous Products
  • Machinery standards: ISO 13849, IEC 62061, ISO 25119, ISO 19014, ISO 12100
  • Cybersecurity as identified in the IEC 62443 series of standards
  • AI in functional safety through standards development efforts in ISO/IEC 5469 and others.
  •  We also assess to other related functional safety standards.
How can I use functional safety certification to enhance my company’s competitive advantage?

Functional safety certification goes beyond regulatory requirements and serves as a strategic advantage. It demonstrates a manufacturer's commitment to safety, reliability, consistency, and performance excellence. Certification can give you a competitive edge in the marketplace, enhancing your brand’s reputation and imparting confidence to your customers and end users.

 

To learn more or discuss your specific questions with our experts, visit our functional safety services page.

 

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