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UL Solutions North America Advanced Battery Laboratory

Our new facility in Auburn Hills, Mich. offers comprehensive testing services for batteries used in electric vehicles (EV) and stationary applications.

UL Solutions Auburn Hills Battery Laboratory

As the energy transition drives electrification in the automotive and other transportation industries and the surging demand for battery energy storage systems (BESS), UL Solutions  has opened the doors  of its North America Advanced Battery Laboratory in the Auburn Hills Oakland Technology Park complex, near one of the world’s largest automotive hubs — Detroit, Mich.      

At this facility, UL Solutions experts use cutting-edge battery testing equipment and methodologies to deliver comprehensive safety testing and performance services for the EV and Industrial batteries markets — all under one roof.

Testing services for electric vehicles (EVs)

UL Solutions offers comprehensive automotive battery testing services at the cell, module and pack levels to validate performance, reliability, safety and other key characteristics that help differentiate your products.

We stand committed to supporting the electrification of the automotive and other transportation industries by testing and certifying electric vehicle (EV) batteries for compliance with standards, regulatory requirements and original manufacturer (OEM) specifications. We can also create customized testing service packages to meet our customers’ specific needs.

UL Solutions offers battery testing services for:

  • Passenger vehicles
  • Commercial vehicles (Class 1-8) 
  • Industrial vehicles
  • Buses
  • E-motorcycles
  • Construction, agriculture and mining vehicles
  • Recreational vehicles, including snowmobiles, golf carts and all-terrain vehicles (ATVs)
  • Watercraft
  • Aircraft
  • Airport ground support equipment (GSE)

Performance and abuse testing

  • High-temperature operating endurance (HTOE) 
  • Low-temperature operating endurance (LTOE) 
  • Powered thermal cycling endurance (PTCE) 
  • High temperature high humidity endurance (HTHE) 
  • Functional performance verification  
  • Thermal mapping 
  • Durability testing/cycle life 
  • Dynamic stress testing 
  • Storage loss/calendar life 
  • Self-discharge 
  • Cell crush and nail penetration testing 
    • 0.1 to 80 mm/s crush speed 
    • Up to 5 kN maximum force 
    • Adjustable platen and indenter  
    • Maximum specimen dimensions of 300 x 300 x 200 mm 
    Module and pack nail penetration testing 
    • 0.1 to 80 mm/s crush speed 
    • Up to 5 kN maximum force 
    • Flexible design to accommodate various-sized battery packs/modules  
  • Module and pack crush testing 
    • 0.1 to 10 mm/s crush speed 
    • Up to 300 kN maximum force 
      • Adjustable platen and reaction face 
    • Capable of accommodating batteries between 185 and 3,100 mm in length 

Testing for industrial batteries

UL Solutions can test and certify lead-acid, lithium and other forms of electrical, electrochemical, thermal and mechanical energy used in industrial stationary batteries, uninterrupted power supply (UPS) and energy storage devices. We test to standards and requirements for batteries and energy storage products destined for North American, European and Asian markets, including the following:

  • UL 991, the Standard for Tests for Safety-Related Controls Employing Solid-State Devices
  • UL 1973, the Standard for Batteries for Use in Stationary and Motive Auxiliary Power Applications
  • UL 1998, the Standard for Software in Programmable Components
  • UL 9540, the Standard for Energy Storage Systems and Equipment
  • UL 9540A, the Standard for Test Method for Evaluating Thermal Runaway Fire Propagation in Battery Energy Storage Systems
  • UN 38.3, United Nations (UN) Manual of Tests and Criteria, Lithium Metal, Lithium Ion and Sodium Ion Batteries
  • UL 2743, the Standard for Portable Power Packs
  • UL 1989, the Standard for Standby Batteries
  • IEC 62619, Safety of Lithium Batteries
  • IEC 63056, Secondary Cells and Batteries Containing Alkaline or Other Non-acid Electrolytes — Safety Requirements for Secondary Lithium Cells and Batteries, for Use in Industrial Applications

Automotive and EV battery regulatory standards and requirements

  • UL 2580, the Standard for Batteries for Use in Electric Vehicles 
  • SAE J2929, Safety Standard for Electric and Hybrid Vehicle Propulsion Battery Systems Utilizing Lithium-based Rechargeable Cells  
  • SAE J1798, Performance Rating of Electric Vehicle Battery Modules 
  • SAE J2380, Vibration Testing of Electric Vehicle Batteries 
  • UNECE R100 and R136, Uniform provision concerning the approval of vehicles about specific requirements for the electric powertrain  
  • UN 38.3, United Nations (UN) Manual of Tests and Criteria, Lithium Metal and Lithium-Ion Batteries 
  • ISO 6469-1, Electrically Propelled Road Vehicles – Safety Specifications – Part 1: Rechargeable Energy Storage System (RESS) 
  • IEC 62660-3, Secondary Lithium-ion Cells for the Propulsion of Electric Road Vehicles – Part 3: Safety Requirements 
  • IEC 63057, Secondary Cells and Batteries Containing Alkaline or Other Non-acid Electrolytes – Safety Requirements for Secondary Lithium Batteries for Use in Road Vehicles Not for the Propulsion 
  • FMVSS, Federal Motor Vehicle Safety Standards 
  • CMVSS, Canadian Motor Vehicle Safety Standards 
  • KMVCC, Korean Motor Vehicle Safety Standards 
  • LV 124, German automotive manufacturer testing standards 
  • GB 38031, Safety Requirements for EV Cells and Systems for On-road Applications 
  • VW 80000, Volkswagen 
  • GMW 16390, GMW 3172, General Motors Worldwide 
  • CS.00056, Stellantis 
  • SDS, TSC3000G, Ford 

Cutting-edge equipment, technology and methodologies

At our 89,000-square-foot facility, our team of specialized engineers and technicians use state-of-the-art equipment, technology and methodologies to deliver robust battery testing services.

Please download the brochure with the list of our industry-leading equipment.

NAABL

NAABL equipment list brochure

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